Problem Symptoms Table (for Conventional EFI-diesel)

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When the malfunction code is not confirmed by the DTC check and the problem still can not be confirmed in the basic inspection, perform troubleshooting according to the numbered order given in the table below.

Symptom

Does not crank (Difficult to start)

Suspect area:

Starter

Starter relay

Neutral start switch circuit (A/T)

Difficult to start at cold engine

Suspect area:

Intake heater control circuit

STA signal circuit

Heater idle-up switch circuit

Injection nozzle

Fuel filter

Engine ECU

Injection pump

Difficult to start at hot engine

Suspect area:

STA signal circuit

Injection nozzle

Fuel filter

Compression pressure

Engine ECU

Injection pump

Engine stall soon after starting

Suspect area:

Fuel filter

ECU power source circuit

Engine ECU

Injection pump

Others (Engine stall)

Suspect area:

ECU power source circuit

Spill valve relay circuit

Engine ECU

Injection pump

Incorrect first idle (Poor idling)

Suspect area:

Fuel filter

Engine ECU

Injection pump

High engine idle speed (Poor idling)

Suspect area:

A/C signal circuit

STA signal circuit

Engine ECU

Injection pump

Lower engine idle speed (Poor idling)

Suspect area:

A/C signal circuit

Injection nozzle

EGR control circuit

Compression pressure

Valve clearance

Fuel line (Air bleed)

Engine ECU

Injection pump

Rough idling (Poor idling)

Suspect area:

Injection nozzle

Fuel line (Air bleed)

Intake heater control circuit

EGR control circuit

Compression pressure

Valve clearance

Engine ECU

Injection pump

Hunting at hot engine (Poor idling)

Suspect area:

Injection nozzle

ECU power source circuit

Compression pressure

Fuel line (Air bleed)

Valve clearance

Engine ECU

Injection pump

Hunting at cold engine (Poor idling)

Suspect area:

Injection nozzle

ECU power source circuit

Intake heater control circuit

Compression pressure

Fuel line (Air bleed)

Valve clearance

Engine ECU

Injection pump

Hesitation/Poor acceleration (Poor drivability)

Suspect area:

Injection nozzle

Fuel filter

EGR control circuit

Compression pressure

Engine ECU

Injection pump

Knocking (Poor drivability)

Suspect area:

Injection nozzle

EGR control circuit

Engine ECU

Black smoke (Poor drivability)

Suspect area:

Injection nozzle

EGR control circuit

Engine ECU

Injection pump

White smoke (Poor drivability)

Suspect area:

EGR control circuit

Intake heater control circuit

Injection nozzle

Fuel filter

Engine ECU

Injection pump

Surging/Hunting (Poor drivability)

Suspect area:

Injection nozzle

Engine ECU

Injection pump

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