Problem Symptoms Table (for Common-rail EFI-diesel)

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When the malfunction code is not confirmed the DTC check and problem still can not be confirmed in the basic inspection,then proceed to this step and perform troubleshooting according to the numbered order given in the table below.

Symptom

Does not crank (Difficult to start)

Suspect area:

Starter

Starter relay

Water temp. sensor

Difficult to start at cold engine

Suspect area:

STA signal circuit

Injector

Fuel filter

Engine ECU

Supply pump

Fuel pressure sensor

Diesel throttle

Difficult to start at hot engine

Suspect area:

STA signal circuit

Injector

Fuel filter

Compression pressure

Engine ECU

Supply pump

Fuel pressure sensor

Diesel throttle

Engine stall soon after starting

Suspect area:

Fuel filter

Injector

ECU power source circuit

Engine ECU

Supply pump

Fuel pressure sensor

Diesel throttle

Others (Engine stall)

Suspect area:

ECU power source circuit

Injector

Engine ECU

Supply pump

Fuel pressure sensor

Diesel throttle

Incorrect first idle (Poor idling)

Suspect area:

Fuel filter

Injector

Engine ECU

Supply pump

Fuel pressure sensor

High engine idle speed (Poor idling)

Suspect area:

A/C signal circuit

Injector

STA signal circuit

Engine ECU

Supply pump

Fuel pressure sensor

Lower engine idle speed (Poor idling)

Suspect area:

A/C signal circuit

Injector

EGR control circuit

Compression pressure

Valve clearance

Fuel line (Air bleed)

Engine ECU

Supply pump

Fuel pressure sensor

Diesel throttle

Rough idling (Poor idling)

Suspect area:

Injector

Fuel line (Air bleed)

EGR control circuit

Compression pressure

Valve clearance

Engine ECU

Supply pump

Fuel pressure sensor

Diesel throttle

Hunting at hot engine (Poor idling)

Suspect area:

Injector

ECU power source circuit

Compression pressure

Fuel line (Air bleed)

Valve clearance

Engine ECU

Supply pump

Fuel pressure sensor

Diesel throttle

Hunting at cold engine (Poor idling)

Suspect area:

Injector

ECU power source circuit

Compression pressure

Fuel line (Air bleed)

Valve clearance

Engine ECU

Supply pump

Fuel pressure sensor

Diesel throttle

Hesitation/Poor acceleration (Poor drivability)

Suspect area:

Injector

Fuel filter

EGR control circuit

Compression pressure

Engine ECU

Supply pump

Fuel pressure sensor

Diesel throttle

Knocking (Poor drivability)

Suspect area:

Injector

EGR control circuit

Engine ECU

Supply pump

Fuel pressure sensor

Black smoke (Poor drivability)

Suspect area:

Injector

EGR control circuit

Engine ECU

Supply pump

Fuel pressure sensor

Diesel throttle

White smoke (Poor drivability)

Suspect area:

EGR control circuit

Injector

Fuel filter

Engine ECU

Supply pump

Fuel pressure sensor

Diesel throttle

Surging/Hunting (Poor drivability)

Suspect area:

Injector

Engine ECU

Supply pump

Fuel pressure sensor

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